Bridge Crane Kits and Electric Hoists for Sale to Brazil

Bridge Crane Kits for Sale

DQCRANES offers a range of standard bridge crane kits and complete crane systems ranging from 250kg to 80,000kg. Its SWL range and crane spans are from 1m to 32m.

Cranes and bridge crane kits are available in single, double, top running, and underslung configurations, European standards, and traditional models with a choice of electric chain hoist, electric wire rope hoist, or winch hoist.

Crane kits are supplied with a hoisting unit, end carriages (with connection plates), and cable festoon system, with control panel and pendant complete with mounting brackets.

Client Overview

• Client: A leading Brazilian construction firm specializing in urban infrastructure development.
• Location: São Paulo, Brazil.
• Partnership Duration: 5+ years (since 2019).
• Project Scope: Metro system expansions, high-rise commercial complexes, and public infrastructure projects requiring heavy lifting solutions.

Project Background

The client needed advanced lifting equipment to meet the demands of São Paulo’s fast-paced urban construction sector. Key challenges included:

• Handling heavy materials (steel beams, pre-cast concrete slabs, machinery) in confined urban workspaces.
• Compliance with European safety and performance standards (EN) to align with international project partners.
• Adapting equipment to Brazil’s tropical climate (high humidity, dust) and local electrical systems (380V/60Hz).

Customized Specifications

22 Electric Wire Rope Hoists

Double-speed operation for precision lifting.

• 1× FEM standards NR hoist 10 ton, lifting height 9m
• 5× Dual speed MD hoist 3 ton, lifting height 9m
• 10× Dual speed MD hoist 5 ton, lifting height 9m
• 2× Dual speed MD hoist 10 ton, lifting height 9m
• 4× Dual speed MD hoist 16 ton, lifting height 9m

8 Bridge Crane Kits

• 5× HD Single Girder Overhead Cranes: 5 ton capacity, span 25m
• 1× HD Single Girder Overhead Cranes: 20 ton capacity, span 25m
• 2× QDX Double Girder Overhead Cranes: 40 ton capacity, span 25m

Design Features

MD series double-speed hoists.

• Dual-speed motor (8 m/min standard lifting; 0.8 m/min precision mode).
• Overload protection system with 125% safety factor.
• High-tensile steel wire ropes (ISO 2408 certified).
• IP54-rated motors and control panels for dust/water resistance.

Bridge Crane Kits

Single Girder Cranes:

• Modular design for rapid assembly.
• End carriages with double-wheel configurations for stability.
• Variable frequency drives (VFDs) for smooth operation.

Double Girder Cranes:

• Reinforced box girders with FEM 1.001-certified steel.
• 360° rotation trolleys for multi-directional material handling.
• Remote-control operation and collision-avoidance systems.

Additional Features

• Weather-resistant components (IP54 protection, anti-corrosion coatings).
• Safety Features: Overload protection, thermal monitoring, and emergency stop.
• Pre-shipment load testing: 110% of rated capacity for hoists; and 125% for cranes.

Why Brazil Clients Choose Crane Kits?

Cost Efficiency & Tax Optimization

• Lower Shipping Costs: Fully assembled cranes are bulky and require specialized shipping arrangements (e.g., breakbulk cargo), which is significantly more expensive than transporting disassembled kits in standard containers.
• Reduced Import Tariffs: Brazil imposes high import duties on finished machinery. By importing crane components as “kits,” the client likely qualified for lower tariffs under Brazil’s customs codes for unassembled goods.
• Local Labor Savings: Assembling cranes locally using Brazilian labor is cheaper than paying for fully assembled cranes manufactured abroad.

Logistical Flexibility for Urban Sites

• Space Constraints: São Paulo’s dense urban construction sites often lack space to receive and maneuver fully assembled cranes. Kits allow for phased delivery and assembly in tight spaces.
• Easier Transportation: Disassembled kits can be transported via standard trucks through narrow city streets, bypassing challenges like low bridges or weight restrictions that hinder oversized cargo.

Compliance with Local Regulations

• Local Content Requirements: Brazil incentivizes (or mandates) the use of locally manufactured components in infrastructure projects. By importing kits, the client could source some parts (e.g., electrical systems, structural supports) domestically to meet these requirements.

Customization & Adaptability

• Site-Specific Adjustments: Urban projects often require bespoke configurations (e.g., unique spans, height restrictions). Kits enable on-site modifications to match the exact layout of metro stations, high-rises, or infrastructure hubs.
• Integration with Existing Infrastructure: The client could tailor the crane assembly to interface seamlessly with existing warehouses, rails, or power systems in São Paulo’s construction zones.

Technical Expertise & Long-Term Partnership

• Proven Capability: As a long-term partner since 2019, the client has demonstrated the technical expertise to assemble and maintain crane systems. Purchasing kits leverage their in-house engineering team’s skills.
• Future Maintenance & Repairs: Locally assembled cranes simplify spare part replacements and repairs, as the client’s team is already familiar with the kit components and assembly process.

Results & Impact

• Operational Efficiency: Overhead cranes enabled 24/7 operations, accelerating project timelines.
• Client Feedback: “DQCRANES’ equipment outperformed local suppliers in precision and durability.” – Client Project Manager.
• Long-Term Benefits: Strengthened trust, leading to a 2025 agreement for 15 additional hoists.

Conclusion

DQCRANES successfully delivered 22 electric hoists and 8 bridge crane kits to Brazil, combining engineering excellence with localized adaptability, enabling the client to advance São Paulo’s urban infrastructure safely and efficiently. Contact us to explore how our modular solutions can elevate your next project.