EN 
ES Client:
The client, a well-established mining company in Mexico, operates an underground mine with extensive rail tracks for transporting mined materials. Their existing system relied on outdated winches that were inefficient and prone to breakdowns. They sought a modern, reliable solution to improve hauling efficiency and safety.
Requirements:
- Capacity: 2 tons to handle the weight of loaded wagons.
- Speed: Slow and controlled operation for precise wagon movement within the confined mine environment.
- Durability: Rugged design to withstand harsh mining conditions, including dust, moisture, and potential vibrations.
- Operation: The electric winch should be easy to install, maintain, and operate.
- Safety: The client also emphasized the importance of safety features to protect workers and equipment.
Contacted DQCRANES:
After researching online, the client identified DQCRANES as a leading reliable lifting equipment manufacturer. They sent an inquiry through our website, to ask for a suitable mining winch for their specific needs.
Electric Winch for Mexico Mining:
- Capacity: 2 tons
- Lifting Speed: 12m/min
- Rope Capacity: 40m
- Motor Power: 5.5KW
- Rope Diameter: 13mm
- Power supply: 220V, 60Hz, 3-phase
- IP Rating: IP55 for protection against dust and water
- Control Panel: Button control
- Wire rope and hook are included
- Safety Features: Overload protection, emergency stop, thermal overload protection
Design Features:
DQCRANES engineers carefully analyzed the client’s requirements and designed a custom 2 ton electric winch with slow speed to the mining application. The design incorporated the following key components:
- Robust Motor: A powerful, energy-efficient motor capable of delivering high torque at low speeds.
- Heavy-Duty Gearbox: A rugged gearbox designed to withstand heavy loads and harsh operating conditions.
- Reliable Brake System: A reliable braking system to ensure safe and controlled operation.
- Durable Drum: A durable drum with sufficient capacity for the required cable length.
- User-Friendly Control Panel: An intuitive control panel for easy operation and monitoring.
Slow Speed Winch Benefits:
- Increased Efficiency: The slow speed winch facilitates precise wagon movement, leading to faster loading, unloading, and overall operation speed.
- Enhanced Safety: Improved control minimizes the risk of accidents and equipment damage.
- Reduced Downtime: The rugged design ensures reliable operation and minimizes maintenance downtime.
- Improved Worker Satisfaction: User-friendly controls and safety features enhance worker comfort and confidence.
Electric Winch Applications:
Beyond mine wagon hauling, DQCRANES slow speed electric winches have diverse applications in mining operations, including:
- Material Handling: Pulling and lifting equipment and supplies.
- Machinery Positioning: Accurately maneuvering heavy machinery within the mine.
- Maintenance and Repair: Assisting in equipment maintenance and repair activities.
Feedback:
The client was delighted with DQCRANES’ proposed design solution, which met all their requirements and exceeded their expectations.
- Customization: The 2 ton winch was tailored to their specific needs, ensuring optimal performance.
- Safety Features: Including safety features such as emergency stop buttons and overload protection provided peace of mind.
- Durability: The robust construction and IP55 protection rating ensured long-lasting performance in harsh mining conditions.
- Ease of Use: The user-friendly control panel and intuitive operation made it easy for workers to use the winch.
Production and Delivery:
DQCRANES’ experienced manufacturing team efficiently produced the winch according to the client’s specifications. The 220V electric winch was rigorously tested to meet all quality standards. Upon completion, the winch was carefully packaged and shipped to the client’s mining site in Mexico.
Conclusion:
By providing a customized, reliable, and safe solution, DQCRANES successfully met the needs of the Mexican mining company, strengthening our reputation as a leading provider of lifting solutions.
If you’re looking for a reliable electric winch solution for your specific application, contact DQCRANES today. Our team of experts will be happy to discuss your requirements and provide a customized quote!
